Synergy offers expertise in offshore manufacturing and sourcing of various types of Precision Machined Components / Parts from India for engineering applications like earthmoving, plumbing, oil and gas, off-road automotive, mining, railways, electrical, defence and aerospace industries.

Synergy can source precision machined components of a variety of materials like carbon steel of all grades, stainless steel of all grades, aluminium alloys, cast iron, copper alloys, nickel alloys, Inconel, Monel, titanium and all super speciality alloys.

Components are produced in world class CNC machine shops having excellent quality systems in place with certifications like ISO9000, TS16949, AS9100, NADCAP, etc.

High precision machining to close tolerances upto 2-3 microns or 0.0005” are achievable.

We ensure quality using our own team of qualified inspectors and also develop customised inspection fixtures and gages to help conduct 100% checks of critical parameters with ease and quickly.

Contact us with details of Precision Machined Components you would like to source from India, for non-obligatory feasibility report.

Precision machining image

Machining facilities of our network of manufacturers in India :

CNC turning centres from Deckel-Maho Gildemeister, Mazak, Takisawa, Murata, Hwacheon, Emco & Citizen to handle a wide range of turning diameters and lengths.

CNC Machining centres, horizontal and vertical, from Makino, Haas, Mazak, Daewoo, Gildemeister, Mitsubishi.

EDM wire cut machining from Sodik, Tsugami, Electronica, Makino and other internationally reputed brands.

Gear cutting, gear grinding and finishing facilities for a wide range of gear like helical, worm and planetary versions. We can also help develop customised gear boxes, gear heads and screwjacks for any demanding applications.

 

Honing facilities ranging from 40-800 dia upto 9000 mm length, the largest available in India.

Other capabilities include, centreless grinding machines, thread rolling machines, broaching, deep hole and gun drilling machines, jib boring, ball screw grining, floor booring.

The machining operations are supported by secondary capabilities including heat treatment, induction hardening, ECM, nitriding etc.

Surface treatment capabilities include hard chrome plating, silver plating, cadmium plating, pickling, passivation, E.D. coating, powder coating, carbide cladding, nickel plating, plasma coating, anodizing  etc.



 

 

 

 

 

 

Fabrication & Sheet Metal Products


Synergy offers services for offshore manufacturing and sourcing of various types of sheetmetal fabricated products and sub-assemblies from India

fabrication final

We have the expertise to develop and source sheet metal parts and assemblies using any of the following capabilities:

  1. Laser cutting
  2. Water jet cutting
  3. Plasma cutting
  4. TIG, MIG welding certified to AWS standards
  5. Welded sub-assemblies and heavy fabrication including machining to close tolerances.
  6. Surface treatment like powder coating, ED coating, plating, etc.

 

 

 

 

 

 

 

 

 

 

 

 

Contact us with details of the products you would like to source from India, for non-obligatory feasibility report.

 

 

Synergy offers complete expertise and solutions for sourcing castings from India which includes - identify potential manufacturers, onsite evaluation of manufacturer capabilities, budgetary pricing and comparative analysis, process control, quality assurance, onsite inspection and logistics.

Contact us with details of castings you would like to source from India, for non-obligatory feasibility report.

Types of castings :

Steel Castings  |  Iron castings  |  Non-ferrous casting like Aluminum, Bronze, Brass etc. from pressure die and gravity die castings  |  Investment Castings  |  Centrifugal Castings  |  Lost Foam Castings

Conforming to international standard like IS, ASTMA, ISO, DIN, BS, JIS etc.

Castings are sourced from top class foundries having excellent in house process and quality control facilities like pattern shop, fettling shop, heat treatment, online chemical testing with spectrometers, complete physical and non-destructive test equipment.

All castings can be delivered in proof machined or fully machined on state-of-the art CNC turning centres and machining centres with excellent in-process and final quality control.

Synergy can assure independent quality by having samples from foundries analysed in accredited private laboratories and provide reports on chemical and physical properties of castings. 

Steel Castings

Carbon steel, wear and abrasion resistant castings, stainless steel, low and high allow steel, nickel base alloys upto 5000 Kgs per piece conforming to international standards like ASTMA 216, 217, 297, 351, 352, 487 etc.

 Steel investment castings

 

Iron Castings

a)  Ductile Iron castings(SG Iron) upto 550 Kgs. per piece.

StandardsGrades
IS 1865370/17, 400/15, 500/7, 600/3 & more
ASTMA53660-40-18, 65-45-12, 80-55-06, 120-90-02
ISO 1083400/15, 500/7, 600/3, 700/2 & more
DIN 1693GGG30, GGG40, GGG50, GGG60 & GGG70
BS 2789370/17, 420/12, 500/7, 600/3, 700/2.

 

b)  Grey Iron Castingsupto 1100 kgs per piece

StandardsGrades
IS210FG220, FG260, FG 300
ASTMA4830A, 35A, 40A
DIN 1694GG20, GG25 & GG30
BS145214, 17, 20

Non - Ferrous Castings

in Aluminium alloys, zinc, brass, aluminium bronze, gun metal, copper etc.

  1. Pressure die castingsupto 4 Kgs on upto 400 ton die casting machines in a variety of grades of aluminium alloys.
  2. Gravity Die castingsof any shape and size out of a variety of aluminium grades like LM4, LM6, LM9 Etc. A356.2, ASTM 713, etc. Aluminium bronze grades like AB, AB2, etc.

Non ferrous castings

castings small

Shell molded castings

Varieties of shell molded castings in complex shapes resulting in minimum machining and excellent surface finish of 6.3 to 12 microns Shell molded castings can be of Iron, Carbon Steel, Manganese Steel, Low & High Alloy Steels and non-ferrous castings like brass, copper alloys, etc. conforming to international standards.

Investment & Lost foam castings

By lost wax process in a variety of metals offering near net shapes and as-cast surface finishes from 60 to 125 RMS. Dimensional tolerances of +/- 0.15 mm per every 25 mm can be achieved.

Investment castings can be manufactured out of the following metals

>  Carbon steel investment castings in

>  Stainless Steel investment castings in

>  Duplex stainless steels

>  Precipitation hardened stainless steels like 17-4 PH

>  Copper based alloys like Gun metal, Phosphor bronze, leaded tin bronze, aluminum bronze, manganese bronze, etc.

Motor coils, Generator coils and complete motor coil kits

Synergy combines it’s sourcing and quality management expertise with coil, generator, motor manufacturing capabilities of its partner manufacturer in Bangalore, India to bring highly value added, technically reliable and cost effective motor and generator coils and motor repair kits to your door step.

Synergy offers wide range of electrical motor coils, D.C & A.C. traction motor field coils and armature coils, generator coils and complete motor repair kits of various configurations as per customer specifications.  The coils offered below are generally offered in kit form, ready to assembly into your motor or generators with ease or with complete repair kits to overhaul motors at site.

The coils can be offered in complete sub-assemblies for stators, rotors, armature, etc. complete along with vacuum impregnation and extensive electrical testing. Complete contract manufacturing of complete motors can also be set-up.

Linear Induction Motor coils   |    Stator Coils  |   Diamond Coils  |   Traction motor coils for GE 752 & D77 type motors  |    Roebel Bars   |   Rotor Coils/Rotor Bars   |  Armature Coils |  Field Coils  |  Strip on Edge Wound Coils  |  Inter Pole Coils |  Specialty Coils.

Excellent process control systems ensure the final coil is very reliable and ready to assemble.

Automatic coil stretching and forming process

coil kits 1

 
Coil lead formation and intricate fibre glass taping

coil kits 2

 

 
Finished coils

coil kits 3

coil kits 4

Ready to use complete coil kits

The coil kits / repair kits can be offered complete with connecting jumpers, top quality insulating materials like wedges, support bars, skids, filler blocks (in NEMA G9, G10, G11 and SG200), insulating materials like Nomex (Dupont) liners, tabs, Kapton (Dupont) taping, Mica Taping, etc.

 

coil kits 5

Copper conductors used are of high quality including oxygen free copper. The conductors used can be pre-insulated with Kapton, Nomex, Fibreglass, Mica, etc.

The processes used for manufacture of these coils are looping, automatic stretching and shaping, taping (using fibre glass or resin rich tapes with curing) and final electrical testing like hi-pot, resistance and surge comparison tests.

 

Molding of plastics, Epoxy, SMC, DMC.

Synergy offers a wide range of components in many plastics and composite materials below produced through moulding or CNC precise machining, in low to high volumes.

 

plastics final

 

Engineering plastics

>  PVC

>  Celcon

>  Delrin

>  Epoxy compounds for electrical insulators

>  SMC & DMC

>  Peek

>  Teflon

>  Glass filled polymers

Synergy  offers a wide variety of forged components that can be delivered in rForgings2aw forging and fully machined on CNC machines with excellent quality control. Forgings confirm to various international standards ASME, DIN, BS, JIS, ISO etc.

Forgings can be offered in closed die, open die, upset forging, ring forgings, etc as a finished component in various alloy combinations with critical dimensional and geometrical parameters

 

 

 

ProcessMaterials
Steel(Alloy steel and carbon steel  grades)Stainless SteelAluminumBrass
Open Die ForgingAISI4 AISI, 1010, 1018, 1020, 1022, 1023, 1055, 1060, 1065, ASTM A 105, ASTM LF2, AISI4130, 4140, C45, EN8, 9, 18, 19304L, 316L, 321, 317L, F51 AND SUPER DUPLEX6061, 6063 T6, 6005 T6, 7075, 7079, HE12, HE15, HE30 
Close Die ForgingAISI, 1010, 1018, 1020, 1022, 1023, 1055, 1060, 1065, ASTM A 105, ASTM LF2, AISI4130, 4140, C45, EN8, 9, 18, 19304L, 316L, 321, 317L, F51 AND SUPER DUPLEX, 15-5, 17-4 PH6061, 6063 T6 , 6005 T6, 7075, 7079, HE12, HE15, HE30CA377, BS 318, CuZn40Pb2,
CuZn42Pb2
Hot ForgingAISI, 1010, 1018, 1020, 1022, 1023, 1055, 1060, 1065, ASTM A 105, ASTM LF2, AISI4130, 4140, C45, EN8, 9, 18, 19F6NM, F51, F11, F22, F53, 17-4 PH, 304 L, 316L , AISI4106061, 6063 T6 , 6005 T6, 7075, 7079, HE12, HE15, HE30 
Cold ForgingAISI1010, 1015, 1025, 1035, 1045, 5130, 5140, 4130, 4140, SAE8620 H, SCM 420, SCM435, S43C, S48CF6NM, F51, F11, F22, F53, 17-4 PH, 304 L, 316L , AISI4106061, 6063 T6 , 6005 T6, 7075, 7079, HE12, HE15, HE30 
Warm ForgingAISI1010, 1011, 1015, 1025, 1035, 1045, 5130, 5140, 4130, 4140, SAE8620 H, SCM 420, SCM435, S43C, S48CF6NM, F51, F11, F22, F53, 17-4 PH, 304 L, 316L , AISI4106061, 6063 T6 , 6005 T6, 7075, 7079, HE12, HE15, HE30 
Ring forgingsAISI1010, 1011, 1015, 1025, 1035, 1045, 5130, 5140, 4130, 4140, SAE8620 H, SCM 420, SCM435, S43C, S48CF6NM, F51, F11, F22, F53, 17-4 PH, 304 L, 316L , AISI410  
Complete CNC Machining Equipment, tooling development, surface finishing, inspection and NDT and metallurgical testing capabilities.

Castings
Coils
Forgings
Machined Parts
Mechanical Inspection
Plastics
Sheet Metal Parts