Castings From India
Synergy offers complete technical expertise and manufacturing solutions for sourcing Metal Castings from India which include –
- Identify and assessment of foundries.
- Onsite technical and process audits
- Budgetary pricing, techno commercial negotiation, comparative analysis including SWOT analysis,
- Product development support including tooling design, process flow simulation.
- Process control
- Production quality assurance
- Onsite inspection and logistics.
Contact us today to unlock the potential of casting sourcing from India. We’ll provide you with a non-obligatory feasibility report to assess the possibilities and explore the best options for your casting requirements from India.
Types of castings:
- Steel Castings & Iron castings from Green sand, Shell and No-bake process
- Wear Resistant castings for wear parts.
- Non-ferrous castings like Aluminium, Zinc, Bronze, Brass etc. from High Pressure die and gravity die processes.
- Lost wax investment Castings
- Centrifugal Castings
- Lost Foam Castings
Conforming to international standard like IS, ASTMA, ISO, DIN, BS, JIS etc.
Castings from India are sourced from top class foundries having excellent in house process and quality control facilities like pattern shop, fettling shop, heat treatment, online chemical testing with spectrometers, complete physical and non-destructive test equipment.
All castings can be delivered in proof machined or fully machined on state-of-the art CNC turning centres and machining centres with excellent in-process and final quality control.
Synergy can assure independent quality by having samples from foundries analysed in accredited private laboratories and provide reports on chemical and physical properties of castings.
Steel castings can be offered from sand & investment casting processes like carbon steel, wear and abrasion resistant castings, stainless steel, low and high allow steel, nickel base alloys upto 5000 Kgs per piece conforming to international standards like ASTMA 216, 217, 297, 351, 352, 487 etc.
a) Ductile Iron castings (SG Iron) with weights upto a few metrics tons per piece. These castings can be produces on High Pressure Moulding Lines like Disa, Sinto, as well as jolt squeeze machine moulding processes. Cores are cold core boxes made form core shooters using resin bonding like phenol-formaldehyde resin & isocyanate. Large castings used hand moulding green sand processes.
|370/17, 400/15, 500/7, 600/3 & more
|60-40-18, 65-45-12, 80-55-06, 120-90-02
|400/15, 500/7, 600/3, 700/2 & more
|GGG30, GGG40, GGG50, GGG60 & GGG70
|370/17, 420/12, 500/7, 600/3, 700/2
b) Grey Iron Castings up to 1500 kgs per piece. Again using
|FG220, FG260, FG300
|30A, 35A, 40A
|GG20, GG25 & GG30
|14, 17, 20
Non – Ferrous Castings
In Aluminium alloys in materials like A336, A355, 356.2, a380, A384, A413 in sand and gravity castings and HPDC alloys like ADC6, ADC8, ADC10, & ADC12 in High Pressure Die Castings upto 4 Kgs on upto 1500 tons.
Zinc grade like Zamak2, Zamak 5, Zamak6, Zamak 7
Copper alloys like Brass including lead free brass like C6802, Aluminium bronze grade like AB,AB2, Gun metal grades like C83300, C84400, C92220, etc.
More choices of efficient metal casting technologies
Shell Molded Castings
Varieties of shell molded castings in complex shapes resulting in minimum machining and excellent surface finish of 6.3 to 12 microns Shell molded castings can be of Iron, Carbon Steel, Manganese Steel, Low & High Alloy Steels and non-ferrous castings like brass, copper alloys, etc. conforming to international standards.
Lost Wax Investment for steel & few non-ferrous alloys
By lost wax process in a variety of metals offering near net shapes and as-cast surface finishes from 60 to 125 RMS. Dimensional tolerances of +/- 0.15 mm per every 25 mm can be achieved.
Investment castings can be manufactured out of the following metals.
- Carbon steel investment castings in
- Stainless Steel investment castings in
- Duplex stainless steels
- Precipitation hardened stainless steels like 17-4 PH
- Copper based alloys like Gun metal, Phosphor bronze, leaded tin bronze, aluminum bronze, manganese bronze, etc.
Lost Foam Castings for Iron Castings
Lost Foam Process is similar to Lost Wax (Investment casting) process.
Lost-foam casting (LFC) is a type of evaporative-pattern casting process that is similar to investment casting except EPS foam is used for the pattern instead of wax. This process takes advantage of the low boiling point of polymer foams to simplify the investment casting process by removing the need to melt the wax out of the mold.
This casting process is advantageous for very complex castings that would regularly require cores. It is also dimensionally accurate, maintains an excellent surface finish, requires no draft, and has no parting lines so no flash is formed. The un-bonded sand of lost foam casting can be much simpler to maintain than green sand and resin bonded sand systems. Lost foam is generally more economical than investment casting because it involves fewer steps.
Synergy specializes in sourcing and contract manufacturing of various engineering products,
including casting, metal stamping and fabrication, dies, tools and moulds, precision machined
components, electric motor coils, forgings, plastics, composites, and rubber parts and sub-
assemblies as well as finished engineering products to customer designs and specifications.
International standards such as ASMT, ASME, CSA, DIN, JIS standards etc are followed as specified.
You can contact Synergy by visiting their website at indiasynergy.com and using the contact
information provided on the website. They have options for phone, email, and a contact form.
Synergy also has a representative in the U.S.A., Mr.Mike Swartzlander.
Yes, Synergy offers custom manufacturing solutions tailored to meet the specific requirements and
specificatons of their clients. We work closely with their customers to develop and deliver
customized products and components.
Absolutely! Synergy has the capability to handle both small and large-scale production orders. We
have a network of well-equipped manufacturing partners with our in-house team of quality
engineers and a skilled workforce to meet varying production demands.
Yes, Synergy offers sourcing services to help clients find the right suppliers for their manufacturing
needs. We have an extensive network of trusted manufacturing partners that are carefully audited
and qualified and can assist in identifying reliable sources for materials and components.
Yes, Synergy is proficient in a wide range of manufacturing processes. We have expertise in casting,
machining, metal stamping and fabrication, welding, die production, precision machining, electric
motor coils, forgings, plastics, composites, and rubber parts. Additional processes like coating,
painting & electro-plating, plasma coating, anodising, etc. are also available with our qualified
Synergy serves a diverse range of industries, including, oil & gas, pumps, valves, railways, mining,
aerospace, industrial machinery, heavy duty plumbing, lawn and garden, farm equipment,
agricultural equipment, and more. We have the capability to adapt their manufacturing and sourcing
services to suit the requirements of different industries.
Absolutely! Quality assurance is a top priority for Synergy. We have stringent quality control
measures, and we are ISO-9001-2015 certified with over 75+ engineers of our own who handle right
from RFQ to product quality control, with a high quality performance level of less than 500PPM
defect level. We utilize advanced testing for materials and processes and inspection techniques to
ensure quality, reliability and repeatability.
Yes, Synergy has experience in international sourcing and can assist clients in finding suppliers both
domestically and internationally. We have a global network and can help source materials and
components from various locations. However, majority of the materials are sourced within India
unless there is a specific customer specified material that needs to be sourced globally.
To request a quote from Synergy, you can either reach out to them through the contact information
provided on their website or fill out the contact form available on their website. Provide details
about your requirements with clear engineering drawings, material specifications, quality standards,
pictures and if possible, samples, and their team will get back to you after doing feasibility study with
a quote and further information.
We have been partnering with Synergy Global Sourcing for over 9 years now. Not only has our journey together been a rewarding one it has also developed into a partnership based on trust, commitment and growth…and some would say we have “Synergy” together. We have experience unsurpassed commitment and professionalism working with Ketan, Nitin and the rest of the Synergy Global Sourcing team and in 2017 Unit Electrical Engineering Ltd. (UEE) presented Synergy Global Sourcing our outstanding supplier achievement award. Synergy Global Sourcing earned this award with high regards and for us at UEE is was a unanimous decision. We would not hesitate to endorse Synergy Global Sourcing to any future clients.
We have worked with Ketan and his team at Synergy for over 10 years and during this time we have collaborated on many projects. We have found them to be open, committed and dedicated to finding cost competitive solutions to a wide range of sourcing challenges that we have presented them with. We would have no hesitation in recommending Synergy Global Sourcing to any prospective client.
WestShore Engineering Inc. has had the pleasure of knowing Ketan and doing business with Synergy Global Sourcing for over 10 years. We always feel confident any project where Synergy is involved, the product will be correct and of the highest quality. With their vast engineering knowledge and complete professionalism, we consider Synergy as one of our best vendors. We look forward to continuing our partnership with Synergy for many years to come!