High Pressure Die Casting Tooling & Components

Synergy offers a wide range of technically specialised solutions for the High Pressure Die casting industry.
The solutions are offered in two domains:
High Pressure Die Casting Tooling & Components: Design and tooling development for cold and hot chamber
Spares: Die / tooling elements and machine spares for cold and hot chamber

HIGH PRESSURE DIE CASTING TOOLING & Components: 

Engineering service:
  • Die casting die design
  • Magma Simulation
  • Casting model/ drawing
  • Data Conversion2D to 3D & 3D to 2D
  • Casting / machining drawing from supplied 3D model
 
Tool / Die manufacturing with part prove out:
  • Dies for cold chamber upto 2500 Tons
  • Dies for hot chamber upto 500 Tons.

Spares for Cold Chamber:

  • Die Inserts 
  • Diffuser and Sprue Bush
  • Slider cores & Sliding core holders
        Raw material : All the above die elements are made by using AISI H13/ DIN 1.2344 , precisely machined and ground as per customer data, Hardened and Tempered, Liquid Nitride to 900 HV, PVD coating as per customer requirement.
  • Shot sleeves for  for die casting machines from 100T  – 2500T
        Raw material Hitachi(DAC) , Thyssen 1.2344, Standard type with integral cooling  channel type / chain drilled, Salt bath/ Vacuum ,hardening and tempering,Nitrided upto to 900VHN/ 0.1mm depth
  • Plunger Tips:
       Available for die casting machines from 100T  – 2500T
       Raw material Beryllium copper, standard type, Electro beam welded with Chromium Zirconium copper
  • Chill vent
        Raw material AISI H13/ DIN 1.2344, Simplified design available as per customised sizes as per customer requirement
  • Customised Core pins
  • Cold chamber machine accessories
  • Goose Neck Sleeve, Goose Neck, Plunger Rod and Plunger rings
  • Water manifolds
  • Vacuum block

OUR TESTIMONIALS

We have been partnering with Synergy Global Sourcing for over 9 years now. Not only has our journey together been a rewarding one it has also developed into a partnership based on trust, commitment and growth…and some would say we have “Synergy” together. We have experience unsurpassed commitment and professionalism working with Ketan, Nitin and the rest of the Synergy Global Sourcing team and in 2017 Unit Electrical Engineering Ltd. (UEE) presented Synergy Global Sourcing our outstanding supplier achievement award. Synergy Global Sourcing earned this award with high regards and for us at UEE is was a unanimous decision. We would not hesitate to endorse Synergy Global Sourcing to any future clients.

Rick Marini
Director of Operations - Unit Electrical Engineering Ltd.
September 07, 2018

We have worked with Ketan and his team at Synergy for over 10 years and during this time we have collaborated on many projects. We have found them to be open, committed and dedicated to finding cost competitive solutions to a wide range of sourcing challenges that we have presented them with. We would have no hesitation in recommending Synergy Global Sourcing to any prospective client.

Raoul Watson
Managing Director - TBI Manufacturing Limited
August 22, 2018

WestShore Engineering Inc. has had the pleasure of knowing Ketan and doing business with Synergy Global Sourcing for over 10 years. We always feel confident any project where Synergy is involved, the product will be correct and of the highest quality. With their vast engineering knowledge and complete professionalism, we consider Synergy as one of our best vendors. We look forward to continuing our partnership with Synergy for many years to come!

William Boro
Director of Engineering - WestShore Engineering
August 22, 2018
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